HS4010电动小口径单座调节阀使用于冶金、轻工、化工、环保、电力等行业的气体、液体等介质的调节Applicable to metallurgy, light industry, chemical, environmental protection, electric power and other industries.
■HS4010电动小口径单座调节阀适用场合Applicable Condition
使用于冶金、轻工、化工、环保、电力等行业的气体、液体等介质的调节Applicable to metallurgy, light industry, chemical, environmental protection, electric power and other industries.
■HS4010电动小口径单座调节阀产品特点Product features
防尘、防焦油、防卡堵dustproof, tar-prevent and block-prevent. | -采用In-BE包容轴承(本公司)adopt wrapping bearing(our company’s patent) |
大额定流量系数large rated flow coefficient | -大口径、小流阻Large caliber, small flow resistance |
使用维修方便easy to be operated and maintained | -结构简单 Simple structure |
耐高温high-temperature resistance | -后座型结构backseat structure. |
体积小、重量轻Small and light | -气动执行机构采用铝合金齿轮齿条式,整机结构紧凑Actuator adopt aluminium alloy Gear rack type, compact structure. |
■应用标准Application Standard
| 中国标准Chinese Standard | 美国标准British Standard |
质量保证Quality guarantee | ISO9001 TSG Z7002-2004 | ISO9001 |
设计制造Design and manufacture | GB/T12238 | API 6D、 API609 |
法兰标准Flange standard | GB9112~9124-2010、HG20592-2009 | ASME B16.5 |
结构长度Face to Face | GB12221 | IEC 60534-3-2:2001 |
检验和试验标准Inspection & test | GB/T4213-2008 | API 598 |
■选择阀体部件Body Selection
公称压力 | PN | PN0.6 |
ANSI | Class125 |
公称通径DN | DN25~DN2000 | 1〞~80〞 |
连接方式 Connec.tpye | 对夹式Wafer | ≤DN900 | ≤36〞 |
法兰式Flanged | ≥DN1000 | ≥40〞 |
密封形式Sealing type | RF |
阀体材质Body material | WCB、CF8、CF8M、CF3M |
主要性能指标 Performance
固有流量特性Flow characteristics | 近似等百分比 Almost Eq% |
额定行程Rated stroke | 0~90° |
可调比Rangeability | 20:1 |
允许 流体温度Allowable temperature | HB2410 | HB2410P |
400℃ | 800℃ |
允许泄漏量=额定CV× Allowable leakage=rated CV× | 公称通径DN | HB2410 | HB2410P |
mm | inch |
50-80 | 2~3 | 5.0% | 0.3% |
100-250 | 4~10 | 3.5% | 0.2% |
300-450 | 12~18 | 3.0% | 0.15% |
500-700 | 20~28 | 2.0% | 0.15% |
800-1500 | 32~60 | 1.5% | 0.1% |
1600-2000 | 64~80 | 1.5% | 0.1% |
表2:额定CV值 Table2:Rated CV
DN | HB2410(开放型)Open type | HB2410P(后座型)Backseat type |
CV | CV |
mm | inch | 60°开度 opening | 90°开度opening | 60°开度opening | 90°开度opening |
50 | 2 | 83 | 165 | 65 | 130 |
80 | 3 | 158 | 320 | 128 | 260 |
100 | 4 | 278 | 560 | 220 | 510 |
125 | 5 | 425 | 900 | 295 | 585 |
150 | 6 | 610 | 1280 | 430 | 845 |
175 | 7 | 800 | 1720 | 620 | 1220 |
200 | 8 | 1040 | 2300 | 750 | 1500 |
250 | 10 | 1700 | 3500 | 1375 | 2550 |
300 | 12 | 2480 | 5200 | 1980 | 3900 |
350 | 14 | 3300 | 6800 | 2690 | 5500 |
400 | 16 | 4350 | 9000 | 3600 | 7400 |
450 | 18 | 5500 | 11000 | 4450 | 9100 |
500 | 20 | 6800 | 14000 | 5500 | 11500 |
600 | 24 | 9800 | 20500 | 8300 | 17000 |
700 | 28 | 14000 | 28000 | 11300 | 23900 |
800 | 32 | 17300 | 36400 | 14600 | 31900 |
900 | 36 | 23000 | 46000 | 19000 | 41000 |
1000 | 40 | 27000 | 57000 | 23400 | 49000 |
1100 | 44 | 34000 | 68000 | 28300 | 61000 |
1200 | 48 | 39000 | 81000 | 33600 | 73000 |
1400 | 56 | 50400 | 104660 | 43400 | 95000 |
1600 | 64 | 65828 | 136700 | 56685 | 124081 |
1800 | 72 | 83310 | 173000 | 71742 | 157040 |
2000 | 80 | 102850 | 213600 | 88571 | 193877 |
阀体材质对照表Material table
表3: 阀体常用材质中外牌号对照表Table3: Material table
美国标准ASTM | A216-WCB | A351-CF8 | A351-CF8M |
中国标准GB | ZG230-450 | ZG0Cr18Ni9 | ZG00Cr18Ni12Mo2Ti |
日本标准JIS | SCPH2 | SCS13A | SCS14A |
备 注NOTE | 成分同ZG230-450 Same as ZG230-450 | 成分同304SS Same as 304SS | 成分同316SS Same as 316SS |
阀体部件主要材质温度极限 Parts material and temperature limits
阀板形式Disc type | 输出轴形式Output shaft type 使用温度范围Temperature range | 材质material |
阀体body | 阀板disc | 阀杆stem | 阀座seat |
开放型Open type | 内部轴承Inside bearing -5~200℃ | WCB | WCB | 2Cr13 | - |
CF8 | CF8 | 304 | - |
CF8M | CF8M | 316 | - |
外部轴承Outside bearing -5~400℃ | WCB | WCB | 2Cr13 | - |
CF8 | CF8 | 304 | - |
CF8M | CF8M | 316 | - |
后座型 Backseat type | 内部轴承Inside bearing -5~200℃ | WCB | WCB | 2Cr13 | |
CF8 | CF8 | 304 | |
CF8M | CF8M | 316 | |
外部轴承Outside bearing -5~600℃ | WCB | WCB | 2Cr13 | |
CF8 | CF8 | 304 | |
CF8M | CF8M | 316 | |
注:如果温度高于上述材料,则需选用特殊材料。
■执行机构的选择Actuator
型号Model | RT型气动活塞执行器 RT pneumatic piston actuator | AW型气动活塞执行器 AW pneumatic piston actuator |
配阀口径DN | ≤DN1200 mm (48inch) | ≥DN 1400mm (56inch) |
作用形式action type | 双作用double action | 不带弹簧without spring return |
单作用single action | 带弹簧复位with spring return |
用 途application | 推动阀作0-900的调节运动push the valve to move 0~90° |
作用方式action mode | 正作用direct action | 气开式(通气实现阀门打开)Air to open |
反作用reverse action | 气关式(通气实现阀门关闭)Air to close |
额定行程rated stroke | 0 ~ 90° |
供气压力air supply pressure | 400-700Kpa |
气源接头air supply connection | Rc1/4或Rc1/2 |
允许环境温度 allowable ambient temperature | 标准Standard:-20 ~+80℃ 低温Low temp.:-35 ~+80℃ 高温High temp:-15 ~+150℃ | -20~+90℃ |
注:详见“允许压差表”的执行机构标准配置;Note: Refer to “allowable DP”
■选择附件 Accessories
型号Model | SIPART PS2型智能定位器(SIEMENS) SIPART PS2 intelligent positioner (SIEMENS) |
用 途Application | 1、实现系统信号分程控制,扩大调节范围 to realize Sub-process control system signal, expanding the adjustment range. 2、实现控制系统过程的电-气转换 to realize electrical – pneumatic conversion of control system process. 3、消除调节阀不平衡力对阀位的影响,实现精确控制 to eliminate the impact of the valve’s unbalanced force on the valve position to achieve precise control. |
输入信号Input signal | 2线制4-20mA Two wire | 2线制4-20mA Two wire |
转动角度Turning angle | 25-120° | 30°-100° |
供气压力Air supply pressure | 280 KPa | 280 KPa |
气源接头Air supply connection | 1/4 NPT或G1/4 1/4 NPT or G1/4 | 1/4 NPT或G1/4 1/4 NPT or G1/4 |
电气接头Electro-pneumatic thread: | 1/2 NPT或M20×1.5 1/2 NPT or M20×1.5 | 1/2 NPT或M20×1.5 1/2 NPT or M20×1.5 |
防护等级Explosion-proof grade: | 防护等级IP 66(NEMA 4X) | IP68/NEMA 4x |
使用环境温度Ambient temperature | -40~+85℃ | -30~+80℃ |
性能指标performance index | 特性偏差 Characteristics deviation | ≤0.5% | ≤0.2% |
滞后性hysteretic nature | 20ms | 10ms |
耗气量air consumption | 0.025 Nm3/h | 0.036 Nm3/h |
可选项optional | 本体、本体带反馈、本体带HART 、本体带HART带反馈 general, general with feedback, general with HART, general with HART and feedback |
其它定位器other positioner | SVP系列山武智能定位器 SVP AZBIL intelligent positioner YT-1000R型机械电气阀门定位器 YT-1000R electric-pneumatic positioner S-500(Hopeway) |
其它附件 other accessories | 空气过滤减压阀 air filter regulator | T-50 (HOPEWAY)、AW(SMC) |
电磁阀soleniod valve | 气源接头1/4、3/8、1/2可选;隔爆,本安防爆,浇封防爆可选 Air supply connection 1/4、3/8、1/2; Flameproof. Intrinsically safe explosion-proof, Casting sealed explosion-proof |
限位开关Limit switch | 把阀的开关位置信号传送到控制室,以便了解现场阀的开关位置情况 Transmit the signal of valve’s open/close position to the control room |
手轮机构hand wheel | 当自动调节出现问题或需要现场手动操作阀时用来转动阀 Driving the valve to rotate in case the automatic adjusting device goes wrong or handwheel operation is required on site. |
■参考信息Reference
允许压差Allowable DP
表6:聚四氟乙烯填料 双作用执行机构 Table 6 PTFE packing Double action actuator Kpa
公称通径DN | 允许阀闭压力 Allowable pressure as valve close | 执行机构actuator |
流体温度fluid temperature | 气源压力400Kpa,阀板开度60°air supply 400Kpa .disc opening 60° |
<200 | <400 | <600 | RT075DA | RT110 DA | RT160 DA | RT255 DA | RT435 DA | RT665DA | RT1200DA | RT1800DA | RT2700DA |
80 | 490 | 159 | 119 | 260 | | | | | | | | |
100 | 490 | 94.0 | 70.5 | 140 | | | | | | | | |
125 | 392 | 60.7 | 45.0 | 70 | 95 | | | | | | | |
150 | 279 | 78.4 | 61.7 | | 55 | 97 | | | | | | |
200 | 190 | 46.0 | 34.3 | | 21 | 37 | | | | | | |
250 | 97.0 | 26.4 | 19.6 | | 9.4 | 19 | | | | | | |
300 | 55.8 | 16.6 | 12.7 | | 6.5 | 11 | 20 | | | | | |
350 | 41.1 | 13.7 | 9.8 | | | 7.2 | 13 | 22 | | | | |
400 | 28.4 | 10.7 | 7.8 | | | 4.5 | 8.2 | 18 | | | | |
450 | 49.9 | 22.5 | 16.6 | | | 3.3 | 5.7 | 10 | 14.9 | | | |
500 | 37.2 | 17.6 | 14.7 | | | | 4.5 | 7.1 | 10.5 | | | |
550 | 15.6 | 15.6 | 11.7 | | | | 3.2 | 5.3 | 8.2 | | | |
600 | 13.7 | 13.7 | 9.8 | | | | | 3.5 | 6.3 | 14.3 | | |
700 | 26.4 | 26.4 | 18.6 | | | | | | 3.5 | 7.7 | | |
800 | 20.5 | 20.5 | 14.7 | | | | | | 2.6 | 5.5 | 8.1 | |
900 | 13.9 | 13.9 | 12.5 | | | | | | 2.1 | 3.7 | 5.5 | 8.0 |
1000 | 11.2 | 11.2 | 10.0 | | | | | | 1.5 | 2.7 | 4.5 | 6.5 |
1100 | 9.3 | 9.3 | 8.4 | | | | | | 1.1 | | 3.7 | 4.9 |
1200 | 9.3 | 9.3 | 8.4 | | | | | | | | 2.7 | 3.8 |
1300 | 10.5 | 10.5 | 9.4 | | | | | | | | | 2.9 |
1500 | 7.5 | 7.5 | 6.7 | | | | | | | | | 1.9 |
1600 | 6.3 | 6.3 | 5.7 | | | | | | | | | 1.6 |
1800 | | | | | | | | | | | | |
2000 | | | | | | | | | | | | |
表7:柔性石墨填料 双作用执行机构 table 7: Flexible graphite packing double action actuator Kpa
公称通径DN | 允许阀闭压力 Allowable pressure as valve close | 执行机构actuator |
流体温度fluid temperature | 气源压力400Kpa,阀板开度60°air supply 400Kpa .disc opening 60° |
<200 | <400 | <600 | RT075DA | RT110 DA | RT160 DA | RT255 DA | RT435 DA | RT665DA | RT1200DA | RT1800DA | RT2700DA |
80 | 490 | 159 | 119 | 111 | | | | | | | | |
100 | 490 | 94.0 | 70.5 | 65 | | | | | | | | |
125 | 392 | 60.7 | 45.0 | 51 | | | | | | | | |
150 | 279 | 78.4 | 61.7 | | 50.7 | | | | | | | |
200 | 190 | 46.0 | 34.3 | | 21.4 | | | | | | | |
250 | 97.0 | 26.4 | 19.6 | | 7.4 | | | | | | | |
300 | 55.8 | 16.6 | 12.7 | | 4.3 | | | | | | | |
350 | 41.1 | 13.7 | 9.8 | | | 5.8 | 8.6 | | | | | |
400 | 28.4 | 10.7 | 7.8 | | | 3.8 | 5.5 | | | | | |
450 | 49.9 | 22.5 | 16.6 | | | 2.7 | 4.2 | | | | | |
500 | 37.2 | 17.6 | 14.7 | | | | | 6.2 | 10.2 | | | |
550 | 15.6 | 15.6 | 11.7 | | | | | 4.3 | 7.7 | | | |
600 | 13.7 | 13.7 | 9.8 | | | | | 3.1 | 5.9 | | | |
700 | 26.4 | 26.4 | 18.6 | | | | | | 3.7 | | | |
800 | 20.5 | 20.5 | 14.7 | | | | | | 2.5 | 5.3 | | |
900 | 13.9 | 13.9 | 12.5 | | | | | | | 3.7 | | |
1000 | 11.2 | 11.2 | 10.0 | | | | | | | 2.7 | 4.1 | 7.1 |
1100 | 9.3 | 9.3 | 8.4 | | | | | | | | 3.0 | 5.2 |
1200 | 9.3 | 9.3 | 8.4 | | | | | | | | 2.3 | 4.1 |
1300 | 10.5 | 10.5 | 9.4 | | | | | | | | 1.8 | 3.3 |
1500 | 7.5 | 7.5 | 6.7 | | | | | | | | 1.2 | 2.1 |
1600 | 6.3 | 6.3 | 5.7 | | | | | | | | 1.1 | 1.6 |
1800 | | | | | | | | | | | | |
2000 | | | | | | | | | | | | |
表8:聚四氟乙烯填料 单作用执行机构 table 8:PTFE packing single action actuator Kpa
公称通径 DN | 允许阀闭压力 Allowable pressure as valve close | 执行机构actuator |
流体温度fluid temperature | 气源压力400Kpa,阀板开度60°air supply 400Kpa .disc opening 60° |
<200 | <400 | <600 | RT075 SR | RT110 SR | RT160 SR | RT255 SR | RT435 SR | RT665 SR | RT1200 SR | RT1800 SR | RT2700 SR |
80 | 490 | 159 | 119 | 67 | 136 | | | | | | | |
100 | 490 | 94.0 | 70.5 | 35 | 68.3 | | | | | | | |
125 | 392 | 60.7 | 45.0 | 18 | 35.1 | | | | | | | |
150 | 279 | 78.4 | 61.7 | | 20.0 | 53.3 | | | | | | |
200 | 190 | 46.0 | 34.3 | | 8.5 | 22.5 | 55 | | | | | |
250 | 97.0 | 26.4 | 19.6 | | | 9.7 | 25 | 27 | | | | |
300 | 55.8 | 16.6 | 12.7 | | | 5.8 | 10 | 15 | | | | |
350 | 41.1 | 13.7 | 9.8 | | | | 6.1 | 10 | 17.1 | | | |
400 | 28.4 | 10.7 | 7.8 | | | | 5.2 | 6.7 | 11.5 | | | |
450 | 49.9 | 22.5 | 16.6 | | | | | 4.3 | 8.1 | | | |
500 | 37.2 | 17.6 | 14.7 | | | | | | 5.4 | 14.9 | | |
550 | 15.6 | 15.6 | 11.7 | | | | | | 4.1 | 11.1 | | |
600 | 13.7 | 13.7 | 9.8 | | | | | | 3.1 | 8.5 | 12 | |
700 | 26.4 | 26.4 | 18.6 | | | | | | 1.9 | 4.1 | 5.6 | 8.2 |
800 | 20.5 | 20.5 | 14.7 | | | | | | | 2.5 | 3.5 | 5.2 |
900 | 13.9 | 13.9 | 12.5 | | | | | | | 1.7 | 2.5 | 3.7 |
1000 | 11.2 | 11.2 | 10.0 | | | | | | | 1.3 | 1.8 | 2.6 |
1100 | 9.3 | 9.3 | 8.4 | | | | | | | 1.1 | 1.4 | 2.0 |
1200 | 9.3 | 9.3 | 8.4 | | | | | | | | 1.2 | 1.4 |
1300 | 10.5 | 10.5 | 9.4 | | | | | | | | | 0.9 |
1500 | 7.5 | 7.5 | 6.7 | | | | | | | | | |
1600 | 6.3 | 6.3 | 5.7 | | | | | | | | | |
1800 | | | | | | | | | | | | |
2000 | | | | | | | | | | | | |
表9:柔性石墨填料 单作用执行机构 Table 9:Flexible graphite packing single action actuator Kpa
公称通径DN | 允许阀闭压力 Allowable pressure as valve close | 执行机构actuator |
流体温度fluid temperature | 气源压力400Kpa,阀板开度60°air supply 400Kpa .disc opening 60° |
<200 | <400 | <600 | RT075 SR | RT110 SR | RT160 SR | RT255 SR | RT435 SR | RT665 SR | RT1200 SR | RT1800 SR | RT2700 SR |
80 | 490 | 159 | 119 | | 49.6 | | | | | | | |
100 | 490 | 94.0 | 70.5 | | 25.3 | | | | | | | |
125 | 392 | 60.7 | 45.0 | | 13.0 | | | | | | | |
150 | 279 | 78.4 | 61.7 | | 7.5 | 28.2 | | | | | | |
200 | 190 | 46.0 | 34.3 | | 3.2 | 11.9 | | | | | | |
250 | 97.0 | 26.4 | 19.6 | | | 3.9 | 8.1 | 15 | | | | |
300 | 55.8 | 16.6 | 12.7 | | | 2.2 | 5.3 | 8.1 | | | | |
350 | 41.1 | 13.7 | 9.8 | | | | 3.4 | 5.3 | 10 | | | |
400 | 28.4 | 10.7 | 7.8 | | | | 2.3 | 3.4 | 7.2 | | | |
450 | 49.9 | 22.5 | 16.6 | | | | 1.2 | 2.3 | 5.1 | | | |
500 | 37.2 | 17.6 | 14.7 | | | | | | 3.4 | 8.8 | | |
550 | 15.6 | 15.6 | 11.7 | | | | | | 2.5 | 6.6 | | |
600 | 13.7 | 13.7 | 9.8 | | | | | | 1.9 | 5.2 | 5.6 | |
700 | 26.4 | 26.4 | 18.6 | | | | | | 1.0 | 3.2 | 2.8 | 3.8 |
800 | 20.5 | 20.5 | 14.7 | | | | | | | 2.0 | 1.5 | 2.4 |
900 | 13.9 | 13.9 | 12.5 | | | | | | | 1.3 | 1.0 | 1.7 |
1000 | 11.2 | 11.2 | 10.0 | | | | | | | | | 1.0 |
1100 | 9.3 | 9.3 | 8.4 | | | | | | | | | |
1200 | 9.3 | 9.3 | 8.4 | | | | | | | | | |
1300 | 10.5 | 10.5 | 9.4 | | | | | | | | | |
1500 | 7.5 | 7.5 | 6.7 | | | | | | | | | |
1600 | 6.3 | 6.3 | 5.7 | | | | | | | | | |
1800 | | | | | | | | | | | | |
2000 | | | | | | | | | | | | |
备注:1、黑线筐为标准配置执行器压差表;2、以上压差表为DN300(12″)以内的允许压差,DN300(12″)以上的如有需要,请与我司市场部